Your trusted partner for custom hat manufacturing

Stetson Hat Manufacturer | Quality Craftsmanship

Partner with our Dongguan factory delivering premium Stetson-style hats crafted with precision, consistency and reliability.

Discover Why Global Brands Trust Our Hat Manufacturing Expertise

Multiple framed certificates displayed on white background.

Reliable Quality Assurance

Our ISO9001-certified processes and multi-stage inspections guarantee defect-free hats, safeguarding your brand reputation and customer satisfaction.

Women sewing with machines in busy garment factory.

Flexible MOQ Options

With MOQs starting at 50 units, emerging brands can test designs affordably and scale production seamlessly as orders increase.

Row of machines embroidering black hats with colorful threads.

Advanced Equipment

Utilizing CNC embroidery, automated cutting, and digital printing, we deliver high-precision, high-efficiency mass production with consistent quality.

Forklift loading stacked boxes into a blue shipping container.

Global Logistics Expertise

With air, sea, and express shipping options plus real-time tracking, we ensure your orders arrive on schedule and clear customs smoothly.

Explore Our Full Range of Stetson-Style and Western Hat Collections

Hand-shaped wool felt delivers an iconic Western silhouette with customizable trims and logos, combining durability and refined style effortlessly.

Wide-brim beige cowboy hat with dark braided leather band.

Classic Wool Felt Cowboy Hat

English: Hand-shaped wool felt delivers an iconic Western silhouette with customizable trims and logos, combining durability and refined style effortlessly.

Light straw cowboy hat with decorative perforations and thin band.

Rustic Straw Western Rancher Hat

Tightly woven straw provides breathability, lightweight comfort, and excellent sun protection for summer collections and outdoor promotions.

Dark grey felt hat with brown leather band and wide brim.

Leather Band Rodeo Stetson Hat

Genuine leather crown paired with a decorative leather band creates rugged authenticity and classic Western flair for adventurous brands.

Black cowboy hat with small silver buckle on thin band.

Crushable Packable Felt Hat

Flexible felt construction folds for easy packing without losing shape—ideal for travel-ready retailers targeting on-the-go consumers.

Brown leather cowboy hat with stitched brim and ventilation holes.

Wide Brim Outback Cowboy Hat

Extra-wide brim and high crown ensure superior sun protection and bold frontier styling for outdoor and adventure apparel segments.

Brown leather cowboy hat with star emblem on black band.

Distressed Vintage Cattleman Hat

 Garment-washed distressing adds authentic vintage character, ideal for lifestyle brands seeking retro Western aesthetics in modern lines.

White felt cowboy hat with brown leather band and decorative feather.

Embroidered Signature Western Hat

 Intricate embroidery on premium felt highlights logos and brand narratives, blending artisanal detail with scalable production reliability.

Brown woven straw hat with floral leather band and green stone.

Side-Vent Packable Straw Hat

Side vents maximize airflow while foldable straw construction retains form—perfect for festivals, resorts, and travel-focused fashion lines.

Beige felt hat with black studded leather band and wide brim.

Hammered Wool Felt Gambler Hat

Textured hammered wool felt crown and stiff brim blend refined Western elegance with contemporary customization for standout collections.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Leverage 17 Years of Manufacturing Experience Backed by In-House Production

Our Dongguan factory’s nearly two decades of in-house OEM/ODM expertise streamlines workflows, ensures consistent quality, and accelerates your product’s time-to-market.

Workers sewing hats on machines in a factory setting.

ISO-Certified Quality Management

ISO 9001-certified quality management system enforces rigorous standards at every production stage, thereby maintaining reliability and brand integrity across batches.

Full In-House Production Control

Complete in-house manufacturing—from material sourcing to packaging—eliminates external dependencies, accelerates turnaround, and ensures seamless process oversight for every single order.

Expert R&D and Design Teams

Our dedicated R&D and design teams leverage market insights to develop unique precise hat features tailored to your brand’s vision.

Continuous Process Improvement

Regular process audits and technology upgrades optimize production efficiency, reduce lead times twenty percent, and deliver consistent significant cost savings.

Worker sewing with shelves of colorful threads in workshop.
Framed certificates including audit reports and patents.

Global Compliance and Certifications

We adhere to global safety, material, and labeling standards—including CPSIA, REACH, and OEKO-TEX—to ensure full, accurate, and timely regulatory compliance.

Dedicated Customer Support Team

Our professional support team provides proactive communication, order tracking, and after-sales assistance to resolve issues quickly and maintain seamless collaboration.

Robust Supply Chain Management

Integrated supplier relationships and strategic inventory planning minimize material shortages, optimize stock levels, ensure seamless, reliable, on-time, cost-effective deliveries globally.

Custom Private Label Solutions

We offer private-label capabilities—custom branding, packaging design, and batch labeling—to support effective exclusive collections and strengthen your unique market positioning.

Customize Stetson Hats That Fit Your Brand Identity and Retail Audience

Select unique brim widths, crown heights, and angle options to match your brand aesthetic, customer preferences and retail display needs.

Diagram showing possible logo placement areas on a cowboy hat.

Logo Placement Option

Define precise logo position, scale, and orientation on hat panels to maximize visibility and reinforce your brand identity consistently.

Custom Lining and Sweatbands

 Customize inner lining and sweatband fabrics and colors to improve comfort, moisture control, and long-lasting freshness during wear.

Brown felt fedora hat with leather band and size measurements.

Diverse Crown Height Variations

Choose from low, mid, and high crown profiles engineered to suit diverse customer style preferences and market positioning strategies.

Close-up of brown hat interior with black adjustable band.

Variety of Band Material Styles

Select sweatband materials—leather, fabric webbing or moisture-wicking blends—to enhance comfort and showcase premium branding details.

Green felt cowboy hat with braided brown band and size details.

Customizable Hat Brim Dimensions

Select unique brim widths, crown heights, and angle options to match your brand aesthetic, customer preferences and retail display needs.

Six vibrant fedora hats in yellow, orange, pink, green, brown, and pink with bows and bands.

Color Palette and Pattern Choices

Choose from solid colors, plaids, camo prints and more to create distinctive brand visuals that align with seasonal trends and collections.

Hands placing straw hats into box for packaging.

Packaging and Retail Presentation

Design retail packaging and display stands that enhance unboxing experiences and optimize both in-store and online product presentation.

Young woman looking back wearing dark brown cowboy hat.

Stetson Hats Inquiry

Interested in high-quality Stetson Hats. Please provide pricing and MOQ.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Choose from Structured, Unstructured, Flat-Brim and Curved Western Styles

From structured cattleman crowns to curved brims, our Western hats offer versatile, customizable styles to suit any brand identity and market demand.

Light brown felt cowboy hat with braided leather band.

Structured Cattleman Crown Hat

Dark brown felt hat with matching fabric band and wide brim.

Unstructured Western Crown Hat

Brown felt hat with wide brim and simple band. 询问 ChatGPT

Flat-Brim Rancher Style Hat

White straw cowboy hat with perforated pattern and black ribbon.

Curved-Brim Classic Western Hat

Light straw cowboy hat with dark band and chin strap.

Crushable Packable Felt Hat

Light straw cowboy hat with black band and ventilation holes.

Wide-Brim Outback Cowboy Hat

Black cowboy hat with feathers and visible wear marks.

Distressed Vintage Cattleman Hat

Black cowboy hat with embroidered tiger emblem on front.

Embroidered Signature Patch Hat

Brown leather cowboy hat with black band and star emblem.

Laser Etched Leather Panel Hat

White and brown cow-patterned cowboy hat with wide brim.

Direct-to-Fabric Digital Print Hat

Select Premium Materials Like Wool Felt, Straw, Canvas, or Leather Blends

Close-up of soft grey wool textile texture

Premium Wool Felt Blend

A wool-poly blend offering warmth, durability, and a plush hand feel—ideal for premium hat collections.

Close-up of soft brown suede fabric texture

100% Wool Felt Fabric

Dense 100% wool felt holds its shape perfectly, delivering an authentic Western silhouette and luxury feel.

Close-up of textured woven natural fiber material

Seagrass Straw Weave

Natural seagrass straw offers lightweight breathability and superior sun protection for warm-weather wear.

Close-up of beige linen fabric with textured stripes

Raffia Straw Material

 Durable raffia fibers provide flexible strength, natural texture, and a relaxed, rustic aesthetic.

Close-up of khaki-colored canvas fabric weave pattern

Heavy-Duty Canvas Fabric

Robust cotton canvas delivers abrasion resistance, easy maintenance, and versatile style for everyday and outdoor hats.

Close-up of natural beige canvas fabric weave pattern

Lightweight Polyester Canvas

Water-resistant polyester canvas combines lightweight durability with a crisp appearance and effortless cleaning.

Close-up of brown leather material with natural grain pattern

Leather Blend Panels

A genuine leather and PU composite balances upscale texture with cost-effectiveness and long-lasting wear.

Close-up of taupe leather material with natural grain pattern

Genuine Full-Grain Leather

Full-grain leather features natural grain, exceptional durability, and premium appeal—perfect for luxury hat lines.

Close-up of smooth brown suede fabric texture

Synthetic Suede Fabric

Soft synthetic suede offers a luxe hand feel, easy maintenance, and a wide range of color options.

Close-up of smooth light beige cotton fabric surface

Recycled PET Fabric

Made from recycled plastic bottles, this sustainable fabric delivers durability, contemporary texture, and eco-friendly branding.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Apply Your Logo with Embroidery, Patch, Metal Badge or Debossing Options

Yellow and red Pirelli logo on black fabric background.

Classic Embroidery Stitching

Colorful embroidered "London" text with red, blue, and yellow thread on black fabric.

3D Puff Embroidery Enhancement

Rectangular patch with "The Avett Brothers" text, anchor, bee, and rabbit embroidered in gold and white.

Custom Woven Patch Application

White stylized letters "AL" with decorative flame and abstract shapes on textured background

Durable Silicone Logo Printing

Close-up of black cap with metal Ushuaia Ibiza logo plate.

Metal Badge Emblem Attachment

Brown triangular leather patch with umbrella icon and "SRIKA" text on green fabric.

Debossed Leather Panel Branding

"Southern Storm Paddle Club" text with paddle and wave graphic on dark background.

Heat Transfer Vinyl Decal

Close-up of textured blue fabric with floral embossed pattern.

Laser Etched Fabric Panels

Black palm trees silhouette with "Beachlife Festival" text on yellow background.

Direct‐to‐Fabric Digital Printing

Bright embroidered lion mask with red, blue, yellow, and white details on black background.

Layered Fabric Appliqué Detail

See How Our Production Workflow Ensures Quality and Scalable Supply

Our workflow spans from raw material inspection to final packaging, enabling seamless integration.

Efficient control and flexible scheduling ensure consistent quality and scalable capacity.

  • Utilize smart scheduling to optimize production sequences, minimize downtime, and maximize capacity efficiency for varied order volumes.
  • Conduct centralized raw material audits to detect defects early and prevent substandard inputs from entering the production line.
  • Employ automated cutting and sewing machines to deliver precise cuts, consistent stitches, and reduced human error at high volumes.
Woman wearing mask working on large embroidery machine.
  • Integrate quality checkpoints directly into the production line to catch issues immediately and maintain consistent product standards.

  • Record batch-level production data for full traceability, enabling precise accountability and swift corrective actions if needed.

  • Dynamically allocate production capacity to accommodate both small runs and large orders without compromising lead times.

  • Prioritize orders based on urgency, ensuring critical projects receive dedicated resources and meet tight delivery schedules.

  • Perform comprehensive final inspections followed by meticulous packing to guarantee flawless hats arrive safely at your destination.

  • Coordinate closely with logistics partners to synchronize shipping schedules, ensuring efficient transportation and smooth customs clearance.

Multiple stacks of cardboard boxes organized in large warehouse storage areas.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Start Your Project with a Flexible MOQ That Works for Small or Bulk Orders

Low Minimum Order Quantity

Start with just 50 units to test initial designs affordably. This approach minimizes financial risk and enables iterative improvements before scaling up bulk production responsibly.

Tiered Pricing Structure

Benefit from tiered pricing structures that lower unit costs as order volumes increase. This strategy helps brands optimize budgets and improve profit margins progressively and effectively.

Scalable Batch Adjustments

Adjust batch sizes dynamically to meet changing market demands. This flexible production model ensures you never overstock or underproduce, optimizing inventory management scenarios seamlessly.

Inventory Forecast Assistance

Leverage data-driven demand forecasting assistance for accurate inventory planning. Our team provides insights to prevent stockouts and reduce excess stock costs effectively throughout planning phases.

Consistent Quality Standards

All orders, regardless of size, undergo identical multi-step inspections to maintain uniform quality. This commitment preserves brand integrity across every production run at scale without compromise.

Account Management

Receive dedicated account managers who oversee your project from start to finish. They ensure clear, consistent communication, proactive updates, and swift resolution of any concerns.

Quick Order Turnaround

Benefit from accelerated order processing for initial and repeat orders. Our optimized workflows reduce lead times reliably and ensure fast fulfillment without sacrificing quality control.

Seasonal Stock Flexibility

Adapt your order quantities to seasonal demand fluctuations without constraints. This agility prevents overstocking during slow periods and captures peak sales opportunities with cost-efficient strategies.

Future Growth Partnership

Establish a long-term partnership that fuels your brand’s growth ambitions. Seamlessly scale production, access continuous innovation, and secure supply chain resilience for tomorrow’s success sustainably.

Get Inspired by Brands Who Successfully Launched with Our Custom Hats

National Outdoor Retailer Collaboration

An outdoor retailer launched a custom hat line, boosting online sales by 50% and enhancing brand awareness and customer loyalty.

Golf Pro Merchandise Partnership

A pro golf club co-branded hats, increasing accessory sales by 35% and driving a surge in fan engagement during events.

Boutique Fashion Label Launch

A boutique fashion label sold out a limited custom hat launch and amplified its social media reach significantly.

Corporate Promotional Gift Campaign

A corporate promo campaign distributed custom hats, raising client satisfaction by 25% and substantially increasing staff participation.

Beige and black cowboy hats placed side by side on white background.

University Spirit Wear Collection

A university released custom logo hats, doubling pre-orders and strengthening alumni and student community spirit.

Performers wearing white cowboy hats and decorated white outfits on stage.

Festival Merchandise Collaboration

A major music festival introduced custom trend hats, increasing on-site sales by 45% and significantly elevating brand exposure.

Eco-Friendly Brand Initiative

A green brand used recycled-material custom hats, driving a 40% sales increase and standing out in sustainable markets.

Luxury Resort Merchandising Success

 A luxury resort’s leather custom hats raised gift-shop average order value by 30%, boosting guest satisfaction and repeat purchases.

Streetwear Influencer Collaboration

A streetwear label collaborated with an influencer on limited custom hats, generating 100K+ social mentions and selling out quickly.

Sports Team Fan Gear Launch

A pro sports team released custom fan hats, selling out initial pre-orders and boosting fan camaraderie and game-day atmosphere.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Speed Up Product Launch with Rapid Sampling and Design Prototyping

Leverage rapid sampling and digital prototyping to validate designs quickly, optimize iterations, and slash time-to-market for a competitive launch advantage.

Workers wearing masks sewing clothes on factory production line.
Man in mask inspecting fabric at embroidery machine in factory.

Ensure Every Hat Passes Rigorous Quality Checks Before Shipment

Worker checking large rolls of fabric in factory setting.

Raw Material Inspection

Verify fabric, thread, and trim color consistency, specifications, and integrity to prevent substandard materials from entering production.

Close-up of embroidery machine stitching orange thread on fabric.

Logo & Trim Verification

Confirm embroidery, printing, and accessory placement, size, and craftsmanship details to ensure brand logos meet exact specifications.

Workers sewing and assembling hats on factory production line.

In-Line Stitching Audits

Conduct spot checks during stitching to inspect stitch density, tension, and uniformity, promptly correcting any emerging issues.

Worker sewing black hat parts on industrial machine in factory.

Mid-Production Sampling

Pull batch samples mid-run for comprehensive testing—measuring dimensions, color accuracy, hand feel, and functional performance.

Worker steaming felt hat to shape in factory environment

Final Pre-Shipment Audit

Perform final audits on finished hats, comparing against approved samples and order requirements to guarantee defect-free products.

Woman wearing mask packing black hat in clear plastic at factory.

Packaging and Label Checks

Inspect packaging methods, carton specifications, hang tags, and label accuracy to ensure neat shipments that meet client expectations.

IQTS test reports and certificate of conformity for product quality.

Documentation & Compliance Review

 Review inspection certificates, compliance documents, and shipping paperwork to guarantee complete documentation meeting destination regulations.

Person working on computer designing hats using software.

Continuous Improvement Feedback

Gather QC data and analyze trends to regularly refine processes and standards, continuously reducing defect rates and boosting efficiency.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Plan with Confidence Thanks to Our On-Time, On-Schedule Delivery System

Our delivery system provides transparent tracking, flexible scheduling, and multimodal logistics, ensuring every shipment arrives on time and supports precise market planning.

Person marking boxes on a printed compliance checklist with a pen outdoors.

Customs Clearance Assistance

Our experts prepare customs documentation and liaise with authorities, expediting clearance and minimizing potential shipment holdups.

Production Timeline Transparency

Receive detailed schedules from order confirmation to delivery, enabling precise planning for promotions and restocking to avoid potential market delays.

Real-Time Status Updates

Monitor production and shipping statuses live via our portal, keeping you informed at every stage and enabling rapid response to any issues.

Priority Order Scheduling

Allocate dedicated production slots for urgent orders, guaranteeing priority handling and on-time completion for critical launch dates.

Buffer Capacity Planning

Reserve additional capacity to accommodate order surges, ensuring stable supply during peak seasons and preventing stockouts.

Multi-Modal Shipping Options

Offer air, sea, and express courier solutions—select based on budget and urgency—to balance cost efficiency with delivery speed.

Strategic Carrier Partnerships

 Partner with leading carriers worldwide for negotiated rates and reliable capacity, ensuring consistent transit performance and cost savings.

Seasonal Demand Forecasting

Leverage historical data and market insights for accurate seasonal demand forecasts, optimizing inventory levels and turnover rates.

Rush Order Handling

 Implement rapid-response workflows and dedicated production lines to prioritize rush orders and achieve quickest possible fulfillment.

Delivery Performance Monitoring

Regularly review on-time delivery metrics and logistics performance, continuously refining processes to boost customer satisfaction and trust.

Customize Hat Packaging That Enhances Unboxing and Brand Perception

 Robust clamshell packaging shields hats during transit, prevents damage, and elevates perceived brand value through premium, memorable immersive unboxing experiences.

Beige cowboy hat inside stylish leather storage box with snap closure.

Custom Magnetic Gift Boxes

Custom magnetic gift boxes enhance perceived luxury, safeguard products, and deliver unforgettable branded unboxing moments for corporate gifts and retail displays.

Brown felt hat resting on a paper bag with handles.

Eco-Friendly Sustainable Packaging

 Eco-friendly kraft and biodegradable bags communicate sustainability, protect hats, and resonate with environmentally conscious customers, reinforcing responsible brand messaging effectively.

Beige cowboy hat wrapped in clear plastic with cream ribbon.

Clear Display Polybags

Clear polybags showcase hat designs while shielding from dust and moisture, enabling easy visual inspection and seamless retail shelf integration.

Beige Stetson cowboy hat inside open cardboard shipping box.

Crush-Resistant Corrugated Cartons

 Crush-resistant corrugated cartons secure multiple hats, minimize deformation risks, and streamline bulk shipping logistics while maintaining package integrity consistently.

Close-up of beige Stetson hat with detailed brand tag attached.

Premium Hang Tag Designs

 Premium hang tags printed with brand storytelling guide customer engagement and reinforce product authenticity at checkout, offering tangible brand connection.

Brown Stetson hat with tag inside premium gift box.

Private-Label Gift Sets

Private-label gift sets include custom packaging, interiors, and branded accessories, creating unboxing experiences delight customers and elevate brand prestige.

Stetson cowboy hats stored in individual cardboard boxes stacked.

Flat-Pack Shipping Envelopes

Flat-pack shipping envelopes reduce volume, enable lower freight costs, provide cushioned protection for hats while simplifying storage and distribution logistics.

Beige Stetson cowboy hat in luxury presentation box.

Robust Clamshell Packaging

Robust clamshell packaging shields hats during transit, prevents damage, and elevates perceived brand value through premium, memorable immersive unboxing experiences.

Have More Questions?

We’re happy to answer any questions you have about our products or working with our factory.

Find Answers to Common Sourcing Questions in Our Stetson Hat FAQ Guide

What Is the Minimum Order Quantity?

Our standard MOQ is 50 hats, enabling low-cost testing of new designs and flexible scale-up as orders grow.

Sample turnaround is 5–7 business days, allowing quick validation of design, materials, and craftsmanship with timely feedback.

Bulk production lead times typically range from 15–30 business days, depending on order size and customization complexity.

We accept wire transfer, L/C, PayPal, etc., flexibly meeting diverse client financial preferences and security requirements.

You can mix styles, materials, and colors within one order, simplifying sample trials and diversifying product offerings.

Our design team assists with logo placement, style tweaks, and fabric selection to achieve optimal aesthetics and performance.

We implement ISO9001 and multi-stage inspections to ensure defect-free inputs, production, and packaging with consistent high quality.

We offer polybags, gift boxes, eco-friendly packaging, and more, customizable to brand preferences for unboxing and sustainability.

We support air, sea, and express shipping, offering real-time tracking and customs assistance to meet varied delivery timelines.

Factory visits are welcome by appointment, allowing you to review workflows, equipment, and quality controls firsthand.

We assist with REACH, OEKO-TEX, CPSIA, and other certifications to meet regulatory requirements in US and European markets.

Our dedicated after-sales team responds swiftly, offering replacements, rework, or reshipment services to protect customer interests.

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We're Ready to Collaborate with You

If you have any questions or need a quote, please leave us a message. Our experts will respond within 24 hours to assist you in selecting the ideal fashion products tailored to your needs.

Ask For A Quick Quote

We will contact you within 24 Hours, please pay attention to the email with the suffix“@kinwinco.com”

Ask For A Quick Quote

We will contact you within 24 Hours, please pay attention to the email with the suffix“@kinwinco.com”

Ask For A Quick Quote

We will contact you within 24 Hours, please pay attention to the email with the suffix“@kinwinco.com”

Ask For A Quick Quote

We will contact you within 24 Hours, please pay attention to the email with the suffix“@kinwinco.com”